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Technical Parameters
| Input power | 0.37kw~7.5kw |
| Output torque | |
| Transmission ratio | |
| Price |
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Reducer Wear Fault Handling
During long-term operation, reducers often experience faults such as wear and leakage, with the most common being:
1. Wear of reducer bearing chambers, including wear of the housing bearing box, inner hole bearing chamber of the housing, and transmission box bearing chamber
2. Wear of reducer gear shaft diameters, mainly at the shaft head, keyways, and other parts
3. Wear of bearing positions on the reducer's transmission shaft
4. Leakage at the reducer's joint surfaces
For wear problems, traditional enterprise solutions include repair welding or brush plating followed by machining, but both methods have certain drawbacks: the thermal stress generated by the high temperature of repair welding cannot be completely eliminated, which can easily cause material damage, leading to component bending or fracture; while electro-brush plating is limited by coating thickness and prone to peeling. Moreover, both methods use metal to repair metal, unable to change the "hard-to-hard" fitting relationship, and under the combined action of various forces, will still cause re-wear. For some large bearing fits, on-site solutions are often impossible, mostly relying on external repair services.
Lashing mostly use high-polymer composite material repair methods for the above problems, which have comprehensive properties such as super-strong adhesion and excellent compressive strength. Using high-polymer materials for repair can avoid disassembly and machining, without the influence of repair welding thermal stress, and the repair thickness is not limited. At the same time, the product's flexibility, which metal materials do not possess, can absorb equipment impact and vibration, avoiding the possibility of re-wear, greatly extending the service life of equipment components, saving enterprises significant downtime, and creating huge economic value.
Reducer Leakage Fault Handling
During long-term operation, reducers often experience faults such as wear and leakage, with the most common being:
1. Wear of reducer bearing chambers, including wear of the housing bearing box, inner hole bearing chamber of the housing, and transmission box bearing chamber
2. Wear of reducer gear shaft diameters, mainly at the shaft head, keyways, and other parts
3. Wear of bearing positions on the reducer's transmission shaft
4. Leakage at the reducer's joint surfaces
For leakage problems, traditional methods require disassembling and opening the reducer to replace sealing gaskets or apply sealant, which is not only time-consuming and labor-intensive but also difficult to ensure sealing effectiveness, often resulting in re-leakage during operation. Lashing utilizes high-polymer materials for on-site leakage treatment. These materials possess superior adhesion, oil resistance, and 350% elongation, overcoming the effects caused by reducer vibration and effectively solving reducer leakage problems for enterprises.
Technical Parameters
| Input power | 0.37kw~7.5kw |
| Output torque | |
| Transmission ratio | |
| Price |
| | | |
| | | |
Reducer Wear Fault Handling
During long-term operation, reducers often experience faults such as wear and leakage, with the most common being:
1. Wear of reducer bearing chambers, including wear of the housing bearing box, inner hole bearing chamber of the housing, and transmission box bearing chamber
2. Wear of reducer gear shaft diameters, mainly at the shaft head, keyways, and other parts
3. Wear of bearing positions on the reducer's transmission shaft
4. Leakage at the reducer's joint surfaces
For wear problems, traditional enterprise solutions include repair welding or brush plating followed by machining, but both methods have certain drawbacks: the thermal stress generated by the high temperature of repair welding cannot be completely eliminated, which can easily cause material damage, leading to component bending or fracture; while electro-brush plating is limited by coating thickness and prone to peeling. Moreover, both methods use metal to repair metal, unable to change the "hard-to-hard" fitting relationship, and under the combined action of various forces, will still cause re-wear. For some large bearing fits, on-site solutions are often impossible, mostly relying on external repair services.
Lashing mostly use high-polymer composite material repair methods for the above problems, which have comprehensive properties such as super-strong adhesion and excellent compressive strength. Using high-polymer materials for repair can avoid disassembly and machining, without the influence of repair welding thermal stress, and the repair thickness is not limited. At the same time, the product's flexibility, which metal materials do not possess, can absorb equipment impact and vibration, avoiding the possibility of re-wear, greatly extending the service life of equipment components, saving enterprises significant downtime, and creating huge economic value.
Reducer Leakage Fault Handling
During long-term operation, reducers often experience faults such as wear and leakage, with the most common being:
1. Wear of reducer bearing chambers, including wear of the housing bearing box, inner hole bearing chamber of the housing, and transmission box bearing chamber
2. Wear of reducer gear shaft diameters, mainly at the shaft head, keyways, and other parts
3. Wear of bearing positions on the reducer's transmission shaft
4. Leakage at the reducer's joint surfaces
For leakage problems, traditional methods require disassembling and opening the reducer to replace sealing gaskets or apply sealant, which is not only time-consuming and labor-intensive but also difficult to ensure sealing effectiveness, often resulting in re-leakage during operation. Lashing utilizes high-polymer materials for on-site leakage treatment. These materials possess superior adhesion, oil resistance, and 350% elongation, overcoming the effects caused by reducer vibration and effectively solving reducer leakage problems for enterprises.
